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1.5

Company

Design &

Simulation

The ToolSimulation Principle

The Objective:

T

he GAP-module

Tool-Simulation

uses the

FEM method

to simulate the cutting performance

of precision tools. In this context, 3D tool models from

ToolDesign

can be tested virtually in

defined work pieces with their material properties before tool production begins.

The simulation process was realized with high computer processing power through extensive

modification of a standard simulation software. At the start, an interactive work piece descrip-

tion for the process is provided to the user of

ToolSimulation

. This digital work piece receives

information about all material properties that are necessary for the simulation process from an

edited system data base. The geometry variations and material properties of the precision tools

are available through the 3D volume models from

ToolDesign.

torque curve through FEM simulation

profile inspection

measurement process

digital measurement process

Simulation-based test runs before start of production

increase the quality of new tool variants development